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Rail Frog Retarder
Heavy duty, single acting, serviceable damper designed to slow the
return of the wing rail on spring frog switches. Spring frog switches are
usually remotely located. The spring loaded wing rail is biased to the
main track, so as the wheels of trains approaching on the side track hit
the wing rail, it springs open to allow the train through. The damper
slows the return of the rail for about 30 seconds thus reducing the number
of wheel/rail impacts and so reducing wheel/rail wear.
Retarders/Arresters
There are 2 types,
Trackmaster and High Capacity. Trackmaster is larger. Each has its own
advantages and Ultra can advise which is the most suitable for the
application. Arresters are retarders set at zero control speed. Control
speeds can be set 0 - 4.25m/s. Most are set at 1-1.5m/s because this is
the safe buffing speed of wagons when coupling.
Retarders are limited to 15km/h normally or up to
25km/h exceptionally. In order to allow whole trains to be pulled over
retarders at unlimited speeds there is a pneumatically retractable version
of the High Capacity.
Basically, piston retarders can be used anywhere
where speed control on a gradient is required.

Retarders in Hump/Gravity Yards
These marshalling yards are partly or wholly built on grades.
Wagons are separated at the hump then rolled under gravity through the
switching area into the appropriate siding. The sidings may or may not be
on a grade but the switching area always is.
Due to the difference in wagon rolling resistance and
weight you need retarders to control their speed. Many yards use clasp
retarders in the switching area. These are large air or hydraulically
powered beams which squeeze the wheels at rail level. They can be
manually or automatically controlled. They are mostly in the switching
area. Typically just 3 or 4 in a yard. Once a wagon has left the clasp
you have no more control, so if the clasp operation is not perfect wagons
can stall too early or overspeed.
Ultra retarders can be used in place of clasp
retarders or in addition to them. Ultra retarders are much quieter and
require no human input at all. If wagons speed up or slow down, due to
wind for example, then each Ultra retarder will retard or idle as
appropriate (Continuous Control).
Servicing
of Ultra retarders is simple. Individual retarders can be removed and
replaced with a spare and then sent to Sigra in Sydney for service. This
does not affect yard throughput and can be done in between yard
operations. Each clasp retarder requires possibly 25% of the yard to be
closed or more, often for days, while engineers from different disciplines
carry out repair or maintenance. They can also leak oil in sufficient
quantity to threaten water collection areas.
Marshalling yards with correct gradients and Ultra
retarders have a very high safety record as there are no people necessary
in the yard. For this reason they are highly suitable for use with
dangerous cargos (petro/chemical, nuclear etc), where wagon speed control
is important.
Safety Tracks
Any side track where there is a grade, with a risk of wagons
rolling out of control, can be controlled by Ultra retarders. Sometimes
used in or approaching workshops, train washing facilities etc. Retarders
have been supplied to an axle manufacturer to stop individual axles from
rolling out of control. Retarders can be used to limit speeds approaching
buffers.
Arresters
Arresters can be used on zero gradient where an unpowered train or
wagons needs to be stopped. Arresters will stop a train on a grade but
not hold it permanently - the internal valves will leak over time. They
are not intended to replace buffers. A typical use is to stop wagons
rolling out indiscriminately into flat sidings. Without arresters each
wagon will roll and stop at different points dependent on its rolling
resistance.
A few arresters are often used in mineral tipplers or
industrial wagon loading areas to stop wagons rolling away from a loading
position, e.g. iron ore, cement works, printing works (paper roll loading)
etc.
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